Industrial Total Organic Carbon (TOC) Analyzer Upgrade

Case Study

A long-time water and wastewater technology client was experiencing issues with an industrial total organic carbon (TOC) analyzer that had been on the market for a number of years. The client tasked Syncroness with addressing mechanical issues with a sensor as well as proving the root cause of electrical issues occurring in a PCBA.

Our team reviewed the product performance issues, examined the system-level implications of changing a component, performed reliability analysis of components, and proved root cause through simulations and empirical analysis.

In a mere five and a half months, the Syncroness team:

  • Successfully identified viable ways to increase the sensor robustness
  • Determined the root causes of the electrical issues
  • Provided the client with multiple possible solutions to address each issue
  • Helped the client avoid unnecessary non-recurring engineering expenses and assembly costs
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